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Custom high-quality hats and caps manufactured to perfection. Trusted by brands and distributors worldwide for over 15 years.

Our Factory

At KeyStoneHats we specialize in high-quality custom hat embroidery for businesses of all sizes. Whether you need company-branded hats for your team, promotional items for events, or custom merchandise for retail, our expert embroidery services always deliver exceptional results.
With state-of-the-art embroidery equipment and skilled technicians, we ensure precise detailing, vibrant colors, and durable stitching on every hat. Our customized approach means your brand will stand out with professionally embroidered hats that make a lasting impression.

Why Choose US

We combine cutting-edge technology with traditional craftsmanship to deliver the highest quality custom hats.

Premium Quality

Every hat is manufactured with premium materials and rigorous quality control standards.

Custom Design

Complete customisation options for embroidery, patches, colors, materials, and more

Fast Shipping

Reliable and efficient global shipping with package tracking and customs support

Experienced Team

15+ years of experience with skilled artisans and production experts Bulk Orders

Bulk Orders

Significant discounts for wholesale and bulk orders with flexible MOQ options

Quick Turnaround

Fast production times with ability to handle urgent and large-scale orders

Eco-Friendly

Sustainable production methods and materials options for environmentally conscious brands

24/7 Support

Dedicated account representatives are available around the clock to assist you.

Our One-Stop Service

A comprehensive solution from design to delivery, handling every aspect of your hat manufacturing needs

Hat Design & Development

From concept to finished product, our design team brings your vision to life

  • Custom design consultation
  • Technical drawings and specifications
  • Material selection guidance
  • Prototype development

Mass Production

Efficient, high-quality manufacturing for orders of all sizes

  • Low MOQ options available
  • High volume capacity
  • Consistent quality control
  • Multiple production lines

Customization Services

Add your branding and unique touches to make your hats stand out

  • Professional embroidery
  • Patch application
  • Screen printing
  • Custom labels and tags

Packaging & Logistics

Complete fulfillment solutions to get your hats to their destination

  • Custom packaging design
  • Global shipping coordination
  • Customs clearance assistance
  • Inventory management

Our integrated service model ensures a streamlined process and consistent quality from

Consultation & Design

Initial discussion of your requirements, design concepts, and project scope

1

Consultation & Design

Initial discussion of your requirements, design concepts, and project scope

2

Material Selection

Choose from our wide range of fabrics, colors, and accessories

3

Prototype Development

Creation of sample product for your review and approval

4

Production Setup

Preparation of machinery and materials for your order

5

Mass Production

Manufacturing of your hats with strict quality control

6

Quality Inspection

Comprehensive checks to ensure all products meet standards

7

Packaging

Custom packaging according to your brand requirements

8

Shipping & Delivery

Global logistics and tracking until safe delivery

Frequently Asked Questions

Find answers to the most common questions about our hat manufacturing services

What is the minimum order quantity?

Our minimum order quantity is 50 hats for custom embroidery. We offer a slightly higher per-unit price for smaller quantities to account for setup costs.

How long does production take?

Production time depends on order quantity and complexity. Typically, production takes 25-30 days after design approval. Rush orders can be accommodated when our production schedule allows.

What customization options do you offer?

We offer comprehensive customization including embroidery, patches, printing, special materials, custom colors, woven labels, custom packaging, and more. Our design team can help bring your vision to reality.

Do you provide samples before mass production?

Yes, we provide pre-production samples for your approval before mass production begins. Sample production typically takes 7-10 days. Sample fees may apply but are often credited against your final order.

What payment methods do you accept?

We accept payment via T/T (wire transfer), PayPal, and Letter of Credit for larger orders. Standard payment terms are 30% deposit and 70% balance before shipment.

How do you handle shipping and delivery?

We offer multiple shipping options including air freight, sea freight, and express courier services (DHL, FedEx, UPS). We can handle all logistics and customs clearance documentation to ensure smooth delivery.

What quality control measures do you have?

We implement strict quality control procedures at every production stage. This includes material inspection, in-process quality checks, and final inspection before packaging. We follow AQL standards and can accommodate third-party inspections.

Can you help with design and product development?

Absolutely. Our experienced design team can help develop your ideas from concept to finished product. We provide design consultation, technical specifications, material recommendations, and prototype development.

Does your factory have any social compliance certifications?

Yes, we are committed to ethical manufacturing practices. Our factory is BSCI audited or ISO 9001 certified, ensuring a safe and fair working environment for our team.

Why is being located in Dongguan, China an advantage?

Dongguan is a global hub for apparel and headwear manufacturing. Our location gives us direct access to the world’s best supply chains for materials, technology, and skilled talent, allowing us to produce a higher quality, more customizable product at a competitive price.

Now that you’ve seen our hat production process, you can be confident in our ability to deliver. Let’s build something great together. Contact our team to start your project.

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